Low-Noise Screw Air Compressor for Industrial Environments

Low-Noise Screw Air Compressor for Industrial Environments

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Payment Type:	L/C,D/P,D/A
Incoterm:	FOB,CFR,CIF,EXW
Min. Order:	1 Set/Sets
Transportation:	Ocean,Land,Air,Express
Port:	SHANGHAI,QINGDAO,LIANYUNGANG

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Product Description

Product Attributes

Status: New

Applicable Industry: Hotels, Food &Amp; Beverage Factory, Construction Works, Garment Shops, Building Material Shops, Farms, Energy &Amp; Mining, Restaurant, Food &Amp; Beverage Shops, Home Use, Machinery Repair Shops, Manufacturing Plant, Food Shop, Retail, Other, Advertising Company, Printing Shops

Out-of-warranty Service: Online Support

Video Factory Inspection: Provided

Mechanical Test Report: Provided

Core Components: Plc, Engine, Bearing, Gearbox, Pressure Vessel, Motor, Pump, Gear

Place Of Origin: China

Packaging & Delivery

Selling Units

Set/Sets

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Product Description

Silent Breakthrough: New Paradigm for Noise Reduction of Industrial Air Compressors

Industry Pain Points and Solutions

In industrial production, traditional screw air compressors generally have three major pain points: First, continuous noise pollution above 85dB causes hearing damage to operators; second, low energy efficiency ratio, no-load energy consumption accounts for more than 40%; third, frequent maintenance, filter replacement cycle is only 500 hours. Take a certain mechanical processing plant as an example. Because the Air Compressor room is adjacent to the office area, the employee complaint rate surged by 300%, and it was forced to install a soundproof wall at a cost of 180,000 yuan.

In response to the above problems, we launched a low-noise screw air compressor solution. The equipment adopts two-stage compression + permanent magnet frequency conversion technology. The actual noise value measured in a certain auto parts factory in Guangzhou is only 72dB, which is 13dB lower than the traditional model; through the intelligent start-stop system, the no-load energy consumption is controlled within 15%; equipped with a long-lasting filter element, the maintenance cycle is extended to 2000 hours.

Equipment performance and technological innovation

This solution integrates three core applications:

Drilling Rig air supply system: Provides a stable air source for Drilling Rigs, with a pressure fluctuation of ≤±0.1bar, ensuring efficient operation of diamond drill bits

Modified equipment adaptation: Seamlessly connects with Excavator Converted Drilling Rigs, and realizes gas-electric linkage through quick connectors

Drilling and splitting integrated matching: Customize pulse air supply mode for Drilling And Splitting Machines to improve splitting efficiency by 18%

The equipment adopts an aviation-grade silencer cabin design, with a built-in AI diagnostic system, which can monitor 12 operating parameters in real time. Applications in a building materials factory in Shenzhen show that this solution reduces the life cycle cost of air compressors by 37% and reduces downtime by 82%.

Practical application and benefit analysis

In the Wuhan Metro Tunneling Project, this solution was used to replace the traditional air compressor unit:

Noise value was reduced from 91dB to 75dB

Unit energy consumption was reduced by 0.12kWh/m³

Annual use of filter elements was reduced from 24 groups to 6 groups

Product features:

Magnetic bearing technology, mechanical friction is reduced by 90%

IoT remote control, support 5G equipment linkage

Heat recovery system, waste heat utilization rate reaches 75%

Operation tips:

For every 10℃ increase in ambient temperature, the exhaust volume decreases by 3%-5%

The oil-gas separator pressure difference exceeds 0.12MPa and needs to be replaced immediately

Regularly check the safety valve and replace the seal every 5000 hours

This solution has been verified in more than 30 industrial scenarios, reducing noise pollution by 65% on average and improving energy efficiency by 28%. Through technological innovation and process optimization, low-noise screw air compressors are redefining the standards for industrial air source equipment.